Not since the first Industrial Revolution has the manufacturing industry transformed more than it has in the last 20 years. New technologies including robotics, computer-driven manufacturing, and data analytics have helped companies increase supply chain efficiencies to keep up with demand, but what if a bigger manufacturing industry transformation was on the horizon? Take a moment and imagine manufacturing becoming fully digital, allowing us to produce and distribute custom products to meet demand in near real-time.
That’s the vision that’s being brought to reality by Chicago-based additive manufacturer Fast Radius.
I recently had the privilege of visiting their facility in Chicago’s West Loop neighborhood and spoke with Fast Radius Chief Executive Officer Lou Rassey and Chief Operating Officer Pat McCusker, learning more about the company, its vision and strategy, and expansive list of clients. I found the scope of what Fast Radius does stretches far past the incremental improvements in efficiency the manufacturing industry expects.
Marshall Aerospace and Defence Group has turned to 3D printing to create flight-ready parts at a fraction of the cost and time involved in using traditional manufacturing methods.
The Cambridge-based firm’s latest innovation programme is pushing technological boundaries to reduce weight and increase performance on its fleet of military, civil and business aircraft.
It originally looked at metal additive manufacturing as a solution before discovering that the quality of Stratasys polymer technology – supplied by SYS Systems – could deliver the quality of materials it needed to satisfy industry regulations.
3D printing has been a buzzword for many years, with exciting developments cropping up in many sectors, including medicine, where the first 3D printed heart recently made headlines, construction and automotive.
But what about the packaging industry? Elisabeth Skoda examines three very different 3D print applications in the industry – ranging from reverse engineering more durable parts for packaging machines, creating more sustainable coffee cups and enabling creative uses for packaging waste.
Reverse engineering against wear and tear
A sweets producer in the Netherlands uses additive manufacturing to replace fast-wearing machine parts more efficiently. The Chocolate Factory in Rotterdam faced the problem that high-speed applications in the chocolate packaging process resulted in high wear on individual parts and was looking for solutions to make part replacement easier and faster. How could 3D printing reduce machine damage, downtime and material costs?